500 Ton Servo Motor Plastic Injection Molding Machine

Overview

Built for heavy-duty large-part production, the 500 Ton Servo Motor Plastic Injection Molding Machine combines superior energy efficiency with precision control, setting a new standard for large-scale manufacturing. Its high-torque servo motor and reinforced toggle clamping system deliver 500 tons of force with ±0.5% stability, capable of processing shot weights up to 3kg and mold sizes up to 1500x1200mm.

Features

Direct-Drive Servo Technology

Eliminates hydraulic losses with 95% energy conversion efficiency, reducing power consumption to 0.8kWh per kilogram of plastic processed—35% less than conventional hydraulic machines.

Advanced Mold Protection

3D laser scanning system maps the mold surface before each cycle, detecting foreign objects as small as 0.5mm to prevent costly damage during closure.

High-Viscosity Processing Capability

Large-diameter screw (80mm) and 25:1 L/D ratio optimize melt plasticization for high-fill materials like long-fiber reinforced thermoplastics (LFT) and high-density PE.

Integrated Conveyor System (Optional)

Heavy-duty extraction robot with 50kg payload capacity, enabling seamless integration with downstream processes like hot stamping, welding, or automated palletizing.

Application

Automotive Manufacturing

Mass-producing bumper fascias, battery enclosures, and under-the-hood components with UV-stabilized polymers (e.g., ASA, PC/ABS blends) meeting VDA 6.5 quality standards.

Logistics & Packaging

Fabricating industrial pallets, shipping crates, and bulk storage containers with anti-static additives for electronics transportation.

Renewable Energy

Molding wind turbine blade connectors, solar panel mounting brackets, and EV charging station housings with weather-resistant materials (e.g., PPA, ETFE).

Why Choose Us

Quality Assurance Protocol

Every machine undergoes a 100-hour endurance test at 110% rated load, with full-process CPK analysis provided for critical performance parameters.

Sustainability Focus

Recycled content in machine components (20% post-industrial steel) and optional water-cooling economizers that reduce coolant usage by 50%, aligning with ISO 14001 environmental standards.

Global Service Commitment

Dedicated 24/7 technical hotline with multilingual support, plus priority on-site service for high-output clients—response time within 12 hours for major markets.