360Ton Preform Injection Molding Machine for Multi-Hole Products with Residual Monitoring

Product Overview

• As a premier manufacturer and supplier of advanced industrial machinery, we introduce the 360Ton Preform Injection Molding Machine.

• Engineered specifically for multi-hole products, this robust equipment ensures high-volume output with uncompromising precision.

• Features a formidable 3600 KN clamping force, making it ideal for large-scale production facilities.

• Integrates intelligent residual monitoring technology to safeguard molds and maintain continuous, flawless operation.

• Equipped with an energy-saving hydraulic system that significantly lowers operational overhead for bulk manufacturing.

Product Description

Step onto the production floor, and the first thing you will notice is the quiet, rhythmic hum of the 360Ton Preform Injection Molding Machine. Unlike older, clunky models that rattle and vibrate under stress, this heavy-duty system operates with a smooth, grounded stability that speaks volumes about its structural integrity. The sleek exterior houses a formidable hydraulic core that delivers precise, adjustable pressure without the excessive heat or mechanical noise typical of high-tonnage industrial equipment. When you run your hand along the reinforced teal framework, you feel the cold, solid assurance of premium-grade cast iron designed to withstand decades of relentless manufacturing cycles.

When handling complex multi-hole products, the machine executes each cycle with fluid, mechanical precision. The advanced residual monitoring system acts as an invisible guardian, instantly detecting any material inconsistencies or stuck parts before they can compromise the batch or damage the tooling. Operators interact with a highly responsive, glare-free touchscreen interface, feeling the immediate translation of digital commands into physical, high-tonnage clamping force. This seamless integration of intelligent software and heavy machinery transforms raw polymer pellets into crystal-clear preforms, sterile medical syringes, or durable packaging containers with immaculate surface finishes, sharp edges, and absolutely zero flash.

Product Specifications

Key Features & Highlights

The NT360 model is meticulously engineered to elevate your facility's output while maintaining the most stringent quality control standards. By integrating cutting-edge hydraulic and electronic components, this system addresses the most demanding production challenges faced by modern manufacturing plants.

• Intelligent Residual Monitoring: Automatically scans the mold area after each ejection, preventing tool damage from stuck parts and ensuring continuous, unattended operation without the risk of catastrophic mold crashes.

• Optimized Plasticization: The specialized screw design ensures rapid, uniform melting of various resins, resulting in a homogenous melt that eliminates visual defects, bubbles, or weak points in the final product.

• Ergonomic Operator Interface: A modernized control panel with intuitive navigation significantly reduces the learning curve, allowing technicians to set, save, and adjust complex parameters swiftly and accurately.

• High-Speed Ejection: Featuring 13 ejector pins and a 195mm ejector stroke, the machine rapidly clears multi-cavity molds, shaving crucial seconds off every single production cycle.

Production Efficiency & Capacity

Maximizing output per hour is the ultimate goal for any large-scale procurement manager. The NT360 is specifically calibrated to handle the rigorous demands of multi-cavity molds, such as 8+8 or 32-cavity setups, without compromising on cycle times or product integrity.

• Accelerated Cycle Times: High-speed injection rates reaching up to 437 cm³/sec significantly reduce the time required to fill complex, multi-hole molds, boosting your daily yield.

• Massive Shot Volume: With a theoretical shot volume peaking at 1546 cm³, this machine effortlessly manages high-weight batches, ensuring rapid fulfillment of massive orders.

• Continuous Output: The robust plasticization capacity (up to 93 g/sec for PS) guarantees that material is always properly melted and ready for the next shot, eliminating bottleneck delays in high-volume manufacturing lines.

Energy Saving & Operating Costs

Industrial equipment consumes vast amounts of power, making long-term operational costs a critical factor for any facility's bottom line. This machine is designed to drastically slash your utility bills through intelligent power and fluid management.

• Proportional Valve Technology: Delivers exact hydraulic fluid flow only when needed, minimizing wasteful bypass, reducing heat generation, and extending the life of the hydraulic oil.

• Advanced Energy-Saving Pumps: Compared to traditional fixed-displacement models, this setup cuts electrical and cooling water consumption by up to 20%, directly impacting your monthly overhead.

• Lower Total Cost of Ownership: By reducing energy draw via the efficient 44 Kw pump motor and minimizing the strain on your factory's cooling infrastructure, the machine pays for itself faster, boosting your overall profit margins.

Precision Control & Quality Assurance

For sectors like medical device manufacturing and high-end electronics, dimensional accuracy is non-negotiable. The NT360 utilizes state-of-the-art electronics to maintain absolute, unwavering control over every phase of the injection cycle.

• High-Fidelity PLC System: Processes sensor data in milliseconds, ensuring that injection pressure (up to 202 Mpa), speed, and temperature remain locked onto your exact specifications without fluctuation.

• Zero-Defect Manufacturing: The integrated residual monitoring system guarantees that delicate components, such as IV drip chambers or micro-connectors, are produced with strict tolerances and minimal scrap rates.

• Touchscreen Parameter Setting: Operators can fine-tune clamping force and the 22.5 Kw heating zones with pinpoint accuracy, virtually eliminating human error from the setup process and ensuring batch-to-batch consistency.

Structural Rigidity & Durability

A heavy-duty manufacturing environment requires equipment that will not buckle under continuous, high-pressure stress. The physical architecture of the NT360 is built for decades of relentless operation, safeguarding your investment.

• Heavy-Duty Castings: The thick, reinforced platens resist deflection even under the maximum 3600 KN clamping force, protecting your expensive molds from uneven wear and flash generation.

• Spacious Tie Bar Clearance: With a generous 730x680 mm space between tie bars, the machine easily accommodates oversized multi-cavity molds while maintaining perfect alignment.

• Vibration Dampening: The solid 11-ton machine base absorbs operational shocks, ensuring smooth, quiet performance that protects delicate onboard electronics and extends the lifespan of critical moving parts.

Industry Adaptability & Flexibility

Facility managers need versatile equipment that can pivot to new projects as market demands shift. The NT360 is not locked into a single product type; it is a highly adaptable platform ready for diverse industrial applications.

• Multi-Material Processing: Whether you are running crystal-clear PET for preforms, rigid PS for cutlery, or flexible materials, the specialized screw geometry handles varied melt indexes flawlessly.

• Wide Application Range: Perfectly sized at 360 tons, it bridges the gap between small electronic component machines (100T-300T) and massive automotive presses (1000T-1700T), making it ideal for medical syringes, stackable bins, and food containers.

• Adjustable Mold Heights: Accommodating mold thicknesses from a minimum of 250mm to a maximum of 700mm, it allows you to switch between shallow caps and deep-draw buckets with minimal retooling time.

Turn-key Solutions & Auxiliaries

Sourcing components from multiple vendors creates integration nightmares and delays production. As a comprehensive equipment supplier, we provide fully synchronized production cells ready for immediate deployment on your factory floor.

• Comprehensive Equipment Integration: We supply perfectly matched chillers, cooling towers, and dehumidifying dryers that communicate seamlessly with the main press for optimal thermal management.

• Custom Mold Sourcing: From standard cold runners to advanced hot runner systems, we deliver tailored tooling that maximizes the machine's multi-hole capabilities at a competitive price.

• Streamlined Setup: By procuring the machine and auxiliary equipment from a single source, you ensure that all voltage, plumbing, and software communication protocols match perfectly right out of the box.

After-Sales Service & Technical Support

Procuring heavy machinery across borders requires absolute confidence in the manufacturer's support network. We stand behind our equipment long after it leaves our facility, ensuring your production never misses a beat.

• Global On-Site Commissioning: Our skilled engineers travel directly to your facility to oversee field installation, ensuring the machine is leveled, calibrated, and optimized for your specific molds.

• Comprehensive Operator Training: We empower your local workforce with hands-on training, covering advanced touchscreen navigation, routine maintenance, and safety protocols.

• Reliable Delivery Timelines: With a structured production schedule, your equipment will be fully assembled, tested, and ready for shipment within 50 to 75 days after order confirmation.

Why Choose Us

Partnering with the right manufacturer is just as critical as selecting the right machine. Our facility is dedicated to pushing the boundaries of polymer processing technology, delivering unparalleled value to our global clients.

• Decades of Expertise: With over 20 years immersed in the plastics industry, we have refined our engineering processes to deliver equipment that consistently outperforms the competition in longevity and yield.

• Rigorous Quality Control: Every machine undergoes exhaustive dry-cycle testing and pressure calibration before it is cleared for bare-packing and full container shipment.

• Global Footprint: Our equipment powers production lines across the USA, Russia, Indonesia, Egypt, Turkey, Uzbekistan, and Pakistan, proving our capability to meet diverse international standards.

Frequently Asked Questions (FAQ)

We understand that investing in heavy industrial machinery requires thorough due diligence. Below are answers to some of the most critical questions regarding our equipment and services.

• 1. What is the standard delivery timeframe for the NT360 model?
  Upon mutual confirmation of order details and receipt of the prepayment, the equipment production time requires approximately 50 to 75 days. This ensures we have ample time for rigorous assembly, pressure testing, and quality assurance before dispatch.

• 2. Can the machine's hydraulic system handle continuous 24/7 operation?
  Absolutely. The integration of advanced proportional valves and a high-efficiency cooling system ensures the hydraulic fluid maintains optimal viscosity. This prevents overheating and pressure drops during round-the-clock, high-demand production cycles.

• 3. How does the residual monitoring system protect multi-cavity molds?
  The system utilizes highly sensitive sensors to detect any un-ejected parts, runners, or flash remaining in the mold area after the ejection stroke. If an anomaly is detected, the clamping sequence is immediately halted, preventing thousands of dollars in tool damage.

• 4. Is it possible to customize the screw diameter for specific resins?
  Yes, the NT360 offers three distinct screw diameters (65mm, 70mm, and 75mm). Our engineering team will help you select the optimal L/D ratio (22, 20, or 19) based on the specific melt flow index and thermal requirements of your chosen polymer.

• 5. What are the packaging standards for international shipping?
  To ensure safe international transit, the main plastic injection molding machine is securely bare-packed and fastened within the container to prevent shifting. All delicate auxiliary equipment, such as chillers or control units, are encased in reinforced wooden crates. Full container shipment is highly recommended to guarantee the integrity of the equipment upon arrival.