500 Ton Advanced PVC Pipe Joint Injection Molding Machine with Auto-Loader
500 Ton Advanced PVC Pipe Joint Injection Molding Machine with Auto-Loader
This high-performance injection molding machine combines precision engineering with advanced automation for efficient PVC pipe joint production. Its robust 500-ton clamping force ensures stable molding of complex pipe fittings with consistent quality.
- Dual injection units for multi-material or multi-color molding in a single cycle - Auto-loader system for continuous production and reduced labor costs - High rigidity template structure design ensures stable operation - Energy-efficient hydraulic system with precision control for optimal performance
Two-Color Injection Molding Machines: Versatility for Multi-Colored Parts
Two-color injection molding machines are designed to mold parts that require multiple colors or materials in a single injection cycle. These machines enable manufacturers to create multi-colored parts with intricate designs that would be difficult or costly to produce with traditional methods.
Key Features:
Dual Injection Units: These machines feature two separate injection units that can inject different materials or colors into the same mold, allowing for the creation of multi-color parts in one cycle.
Complex Molding: Two-color molding machines allow for the production of parts with two different materials, such as soft-touch grips combined with hard plastic bases, or two contrasting colors to enhance product design.
Multi-Stage Cycle: The molding process usually involves two injection stages – the first color or material is injected, followed by a second injection of a different material, either in the same mold or through rotating cores.
Applications:
Consumer Electronics: Two-color housings and keypads for products like smartphones, TV remotes, and computers.
Automotive Parts: Dashboard components or interior trim pieces made from different colors or materials for both aesthetic and functional purposes.
Toys and Household Items: Many products, such as children's toys, kitchenware, and sports equipment, require multi-color molding.
Two-color injection molding machines are ideal for manufacturers looking to create aesthetically appealing and functional parts with multiple materials or colors.
CLAMPING UNIT
High rigidity template structure design Stable operation and fast speed
INJECTION UNIT
Powerful Performance Low Energy Consumption
Technical Parameter
Part
Name
Unit
NT500
Injection unit
SCREW DIAMETER
mm
70
75
80
SCREW L/D RATIO
L/D
21.4
20
19
SHOT VOLUME(THEORETICAL)
CM3
1501
1723
1960
INJECTION WEIGHT(PS)
g
1366
1568
1784
INJECTION PRESSURE
Mpa
194
169
148
INJECTION RATE
cm⊃3;/sec
396
455
517
PLASTICZATION CAPACITY(PS)
g/sec
63
78
93
INJECTION STROKE
mm
390
INJECTION SPEED
Mm/sec
103
SCREW SPEED
rpm
160
Clamping unit
CLAMP FORCE
Kn
5000
OPEN STROKE
mm
800
SPACE BETWEEN TIE BARS
mm×mm
830X780
MAX.MOULD HEIGHT
mm
850
MIN.MOULD HEIGHT
mm
280
EJECTOR STROKE
mm
200
EJECTOR FORCE
Kn
111
EJECTOR NUMBER
N
13
Others
MAX.PUMP PRESSURE
Mpa
16
PUMP MOTOR POWER
Kw
50
HEATING POWER
Kw
29.5
MACHINE DIMENSION(L*W*H)
m×m×m
7.9*1.95*2.4
MACHINE WEIGHT(ESTIMATE)
T
16
1. Q: What is the product range?
A: Focus on the manufacture and development of plastic injection molding machines and its auxiliary equipment such as cooling tower, chiller, etc.
2. Q: Where is your main selling market?
A: We have business domestic, USA, Russia, Indonesia, Egypt, Turkey, Uzbekistan, Pakistan, etc.
3. Q: Will you offer field installation and operator training at the buyer's factory?
A: Yes, we will arrange our skilled engineers for filed installation and training.
4. Q: What is the delivery time(equipment production time)?
A: It will be ready around 50-75 days after getting mutual confirmation about the order details and prepayment.
5. Q: Do you also have source for molds and spare parts?
A: Yes, we can offer with the competitive quality and reasonable price. Customized as required.
6. Q: What is the standard of package?
A: Wooden case packing for the auxiliary equipment, bare packing for the plastic injection molding machine.Full container shipment is highly suggest.
Product Overview
As a premier manufacturer and supplier of industrial molding solutions, we present the 500 Ton Advanced PVC Pipe Joint Injection Molding Machine with Auto-Loader.
Engineered for heavy-duty production, this system transforms raw polymers into precise, durable components with exceptional efficiency.
Features an integrated auto-loader for seamless, continuous material feeding.
Delivers a massive 500-ton clamping force to ensure absolute structural integrity for large parts.
Optimized specifically for PVC, CPVC, and complex multi-color applications.
Incorporates an energy-efficient servo motor system to significantly reduce operational costs.
Product Description
Step onto the production floor, and the first thing you will notice about this advanced injection molding system is the quiet, rhythmic hum of its high-performance servo motors—a stark, welcome contrast to the deafening roar of legacy industrial equipment. The heavy-duty metallic chassis, finished in a resilient, industrial-grade teal and white coating, speaks volumes about the uncompromising craftsmanship designed to withstand decades of continuous, rigorous operation. When producing large-scale PVC pipe joints or intricate multi-colored components, the precision engineering ensures that every molded piece emerges with a flawless, smooth finish, exact dimensional tolerances, and structural perfection.
By directly addressing the notorious challenges of PVC degradation and corrosive wear, this system empowers your production line to operate with unprecedented uptime. The tactile feedback of the responsive, brightly lit touchscreen interface puts absolute control at your operators' fingertips, allowing them to fine-tune injection speeds and pressures effortlessly. You are not just acquiring a piece of machinery; you are integrating a comprehensive manufacturing solution that slashes energy consumption, minimizes material waste, and elevates the overall standard of your produced goods. The robust hydraulic clamping mechanism locks with a reassuring solidity, guaranteeing that even the most demanding high-volume runs yield consistent, flash-free results every single time.
Product Specifications
Parameter Name
Value
Product Name
500 Ton Advanced PVC Pipe Joint Injection Molding Machine with Auto-Loader
Machine Model
NT500
Clamp Force
5000 KN (500 Ton)
Screw Diameter
70 / 75 / 80 mm
Screw L/D Ratio
21.4 / 20 / 19
Shot Volume (Theoretical)
1501 / 1723 / 1960 cm³
Injection Weight (PS)
1366 / 1568 / 1784 g
Injection Pressure
194 / 169 / 148 MPa
Injection Rate
396 / 455 / 517 cm³/sec
Plasticization Capacity (PS)
63 / 78 / 93 g/sec
Injection Stroke
390 mm
Injection Speed
103 mm/sec
Screw Speed
160 rpm
Open Stroke
800 mm
Space Between Tie Bars
830 x 780 mm
Max. Mould Height
850 mm
Min. Mould Height
280 mm
Ejector Stroke
200 mm
Ejector Force
111 KN
Ejector Number
13
Max. Pump Pressure
16 MPa
Pump Motor Power
50 kW
Heating Power
29.5 kW
Machine Dimension (L*W*H)
7.9 x 1.95 x 2.4 m
Machine Weight (Estimate)
16 T
Delivery Time
50-75 days
Packaging Standard
Bare packing for machine, wooden case for auxiliary equipment
Installation & Training
Field installation and operator training offered
Key Features & Highlights
Elevate your manufacturing capabilities with a machine engineered to deliver exceptional reliability and superior output quality. Every component of this system has been meticulously selected and integrated to ensure your production line remains agile, efficient, and highly profitable.
Dual Injection Versatility: Seamlessly mold parts requiring multiple colors or distinct materials in a single, uninterrupted cycle. This eliminates the need for secondary assembly, significantly reducing labor costs and shortening time-to-market.
Corrosion-Resistant Architecture: Specially treated screws and barrels resist the highly corrosive nature of PVC and CPVC. This drastically extends the lifespan of your core components and reduces costly maintenance downtime.
Whisper-Quiet Operation: Advanced acoustic dampening and precision-machined hydraulics reduce workplace noise. This creates a safer, more comfortable environment for your operators, enhancing focus and productivity.
Flash-Free Precision: The immense 5000 KN clamping force ensures molds remain perfectly sealed under extreme injection pressures, virtually eliminating material flash and the tedious need for manual trimming.
Rapid Cycle Times: Optimized hydraulic flow and high-speed toggle mechanisms shave crucial seconds off every cycle, exponentially increasing your daily yield without sacrificing part quality.
Advanced Engineering & Production Capabilities
To stay ahead in a competitive industrial landscape, you need machinery that pushes the boundaries of what is possible. This system integrates cutting-edge technology across every critical dimension of the molding process, ensuring you meet the most stringent quality standards.
Technical Parameters & Performance: Boasting a formidable 500-ton clamping force and a high-rigidity template structure, this machine guarantees absolute stability during high-speed operations. It delivers the high repeatability required for mass-producing large, bulky PVC pipe joints and intricate two-color items without compromising structural integrity.
Material Adaptability & Process: Formulated specifically for challenging polymers, it features a specialized anti-corrosion, wear-resistant chrome-plated screw. This effectively resolves the pain points of PVC degradation, allowing for flawless execution of complex processes like combining soft-touch grips with rigid plastic bases.
Core Components & Configuration: Built with an uncompromising commitment to quality, the system utilizes premium electrical, hydraulic, and servo motor components from globally recognized brands (such as Siemens, Schneider, and Omron). This ensures a prolonged operational lifespan, minimal fault rates, and lightning-fast response times.
Energy Efficiency & Eco-Friendliness: Equipped with a high-performance servo power system and an optimized hydraulic circuit, it slashes energy consumption by 20% to 80% compared to traditional models. This dramatically lowers the cost per part and reduces grid load, all while operating at low decibel levels to meet modern environmental standards.
Automation & Smart Control: The standard Auto-Loader completely automates material feeding, while the intuitive PLC smart control panel allows for multi-stage injection pressure and speed adjustments. This reduces reliance on manual labor, minimizes human error, and significantly boosts the yield rate of flawless products.
Turnkey Solutions: We provide more than just the main injection unit. From customized molds to a complete suite of auxiliary equipment—including cooling towers, chillers, and dryers—we deliver a hassle-free, highly cost-effective, comprehensive procurement experience tailored to your facility.
After-Sales & Global Support: Your investment is protected by our global service network. We offer overseas on-site installation, comprehensive operator training at your facility, and a robust spare parts supply chain with rapid response mechanisms to keep your production running flawlessly around the clock.
Why Choose Us
Selecting the right manufacturing partner is just as critical as choosing the right equipment. As a dedicated manufacturer and global supplier with over two decades of deep-rooted expertise in the plastics industry, we understand the high stakes of continuous, high-volume production.
Decades of Proven Expertise: With more than 20 years dedicated to the development of high-performance molding technology, our engineering team possesses the tacit knowledge required to solve the most complex production challenges.
Customized Engineering: We do not believe in one-size-fits-all. Our solutions are tailored precisely to your specific material requirements, mold dimensions, and output goals, ensuring maximum return on your investment.
Stringent Quality Assurance: Every machine undergoes rigorous load testing and precision calibration before leaving our facility, guaranteeing it performs flawlessly from the moment it is powered on at your site.
Comprehensive Ecosystem: Beyond the primary machinery, we supply a complete ecosystem of auxiliary equipment and custom molds, streamlining your procurement process and ensuring seamless compatibility across your entire floor.
Frequently Asked Questions (FAQ)
How does the machine handle the corrosive nature of PVC materials during high-volume runs?
The injection unit is equipped with a specially designed, chrome-plated screw and barrel assembly that offers exceptional resistance to corrosion and wear. This specialized metallurgy prevents the degradation of PVC and CPVC, ensuring consistent plasticization and significantly extending the lifespan of the vital internal components.
Can this system be integrated with existing automated production lines?
Absolutely. The advanced PLC control system features open communication protocols, allowing it to interface seamlessly with robotic arms, automated conveyors, and centralized factory management software. This ensures a fully automated, hands-off workflow that maximizes efficiency.
What is the estimated lead time from order confirmation to final delivery?
Standard equipment production requires approximately 50 to 75 days following the mutual confirmation of order specifications and the receipt of prepayment. If your order includes highly customized mold integrations, this timeline will be adjusted and communicated clearly during the consultation phase.
Do you provide on-site commissioning and training for our operators?
Yes, we deploy our highly skilled engineers directly to your facility. They will oversee the complete installation, perform rigorous field testing, and provide comprehensive hands-on training to ensure your team can operate, troubleshoot, and maintain the equipment safely and efficiently.
What type of packaging is used to protect the equipment during international transit?
The main injection molding machine is secured with robust bare packing, while all delicate auxiliary equipment and control units are encased in heavy-duty wooden crates. We highly recommend full container shipments to ensure maximum protection against environmental elements and handling stress during global transit.
How does the servo motor system contribute to operational cost savings?
The high-response servo system delivers power only when required by the machine's cycle, eliminating the constant, wasteful energy draw typical of traditional hydraulic pumps. This intelligent power management reduces overall electricity consumption by 20% to 80%, directly lowering your cost per manufactured unit and improving your bottom line.
